On Demand Converting For Packaging - Colony Packaging & Machine

Benefits of Package Converting

What To Expect

We pride ourselves in offering in-house and on demand converting for packaging converting department which helps customers looking for smaller order minimums, specialty size requests, and quick turnarounds. We’re happy to accommodate small to large projects based on the end user specifications – leading to greater flexibility overall.

Our on demand converting for packaging lets you receive precisely what you need without unnecessary waste or excess inventory. Whether you require unique dimensions, custom materials, or rapid production cycles, our team works closely with you to streamline the package converting process. This results in cost savings, improved efficiency, and a specific solution that meets the demands of your industry.

With our on demand converting for packaging capabilities, you gain access to high-quality materials, expert service, and a commitment to sustainability. Our converting process allows for better resource utilization, reduced waste, and optimized supply chain logistics. Additionally, with our in-house expertise, you can expect faster response times so that your packaging adapts quickly to the changing market demands.

Smaller Minimums

We convert on demand from stock on our floor giving you larger flexibility with order minimums. This allows you to get the exact amount needed without unnecessary overstock, keeping costs efficient.

Faster Turnaround

Our in-house converting department is responsive to fast deadlines from stock material. With on demand converting for packaging, we minimize lead times and keep your operations running smoothly.

Greater Packaging Customization

Whether it is cutting, slitting, sheeting, foam-in-place or kitting we have options that will work for your needs. Our package converting process allows us to tailor materials to precise specifications, giving you a perfect fit for every application.

Free Local Delivery

Our commercial customers enjoy free delivery of converted stock material leading to greater transparency and budget planning. This added convenience ensures you receive high-quality converted packaging quickly and efficiently.

What We Offer

Cutting

Chipboard, Paper – Various, Select Composite Board, Laminated Board, Felt, Tissue

Sheeting

Foam, Netting, Inter-Leafing, Kraft Lined Cohesive, Film, Fiberglass, Vinyl, Rubber, Felt, Fabric, Wire Mesh, Foil, etc

Slitting

Bubble, Foam, Cohesive

Die Cutting

Chipboard, Corrugated, Plastic Corrugated, Corroplast

Label Printing

Various barcode and simple image printing

Kitting

Various, Including Shrink Bundling

Hole Punching

Paper, Chipboard, Bags, Select Fabric, Select Plastic, Foam

Foam-In-Place

Molds, Bags, Kitting

Additional Services: Shrink wrap bundling or kitting for master cases to smaller retail packs, rewinding for smaller rolls or to add lining material – also available for VCI materials, woven material, foil, various tapes, etc.

On Demand Converting Project Highlights

Specialized Die-Cut Bee Boxes

A customer was looking to sell corroplast nucleus honey bee boxes for shipment. We worked with them and the die manufacturer to adjust the design to eliminate bees escaping while optimizing stacking strength. Their overall cost came down significantly by utilizing our on demand converting for packaging, fitted to their shipping needs.

Foam-In-Place Kitted Pieces

A customer wanted to decrease their on-hand inventory maintenance and increase production speeds. We stock custom-printed cartons and make foam-in-place molds on demand. Before shipping we erect the boxes with a bottom seal, add the large molded pieces, and skid them for delivery. The production line can quickly open the box, place the item, and seal the box – cutting down time significantly and no longer maintaining inventory on multiple items.

Customized Kitting

A company was looking to make custom cleaning kit packs to be distributed to their customers. The package converted kit consists of custom-cut specialty paper and an instructional sheet within a custom die-cut box with a printed label on the outside.

Custom Slit 2" Bubble Mask

A customer was facing consistent stock outages and long lead times from the bubble manufacturer for custom slit bubble mask – a unique product and a very unique size, 2″. The customer also has inconsistent usage with a need for 2″ and 12″ at varying quantities week to week. Our on demand converting for packaging allows us to slit master rolls for the customer as needed to their weekly specifications to fill in when the manufacturer ships short at these specialized widths.

On-Demand Barcode Labels

A customer had specific needs for barcode labeling at lower quantities. Larger label manufacturers had high minimums which didn’t fit the customer’s needs. We print labels for on demand converting for packaging based on their requested starting number and barcode type giving them better flexibility and satisfaction.

Desiccant Pack Kitting

A customer needed multiple desiccant packs placed in a bag and attached to an instruction card to be used in another product. This package converted kit helped decrease overall labor and costs within the production line.

Reach Out for On Demand Converting for Packaging

Colony Packaging gets it. Packaging isn’t one-size-fits-all, and businesses need options that actually fit their production cycles, storage capacity, and customer demands. That’s why package conversion is a way to keep operations flexible without unnecessary waste or delays. Whether it’s protective packaging, specialty coatings, or custom cuts, the right adjustments make all the difference.

Stock minimums shouldn’t slow you down. Neither should lead times that stretch longer than they should. On demand converting for packaging makes sure you get exactly what’s needed, when it’s needed, without waiting on massive production runs. Businesses experimenting with new designs or adjusting for seasonal shifts don’t have time for guesswork. This process keeps things lean & efficient.

Looking for an industrial packaging supplier that makes packaging work for you instead of the other way around? That’s where we come in. Let’s talk about what you need, whether it’s a custom run or a faster turnaround.