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On Demand Converting

Benefits

What To Expect

We pride ourselves in offering an in-house converting department which helps customers looking for smaller order minimums, specialty size requests, and quick turnarounds. We’re happy to accommodate small to large projects based off the end user specifications – leading to greater flexibility overall.

Smaller Minimums

We convert on demand from stock on our floor giving you larger flexibility with order minimums.

Faster Turnaround

Our in-house converting department is responsive to fast deadlines from stock material

Greater Customization

Whether it is cutting, slitting, sheeting, foam-in-place or kitting we have options that will work for your needs

Free Local Delivery

Our commercial customers enjoy free delivery of converted stock material leading to greater transparency and budget planning

What We Offer

Cutting

Chipboard, Paper - Various, Select Composite Board, Laminated Board, Felt, Tissue
Chipboard, Paper – Various, Select Composite Board, Laminated Board, Felt, Tissue

Sheeting

Foam, Netting, Inter-Leafing, Kraft Lined Cohesive, Film, Fiberglass, Vinyl, Rubber, Felt, Fabric, Wire Mesh, Foil, etc
Foam, Netting, Inter-Leafing, Kraft Lined Cohesive, Film, Fiberglass, Vinyl, Rubber, Felt, Fabric, Wire Mesh, Foil, etc

Slitting

Bubble, Foam, Cohesive
Bubble, Foam, Cohesive

Die Cutting

Chipboard, Corrugated, Plastic Corrugated, Corroplast
Chipboard, Corrugated, Plastic Corrugated, Corroplast

Label Printing

Various barcode and simple image printing
Various barcode and simple image printing

Kitting

Various, Including Shrink Bundling
Various, Including Shrink Bundling

Hole Punching

Paper, Chipboard, Bags, Select Fabric, Select Plastic, Foam
Paper, Chipboard, Bags, Select Fabric, Select Plastic, Foam

Foam-In-Place

Molds, Bags, Kitting
Molds, Bags, Kitting

Additional Services: Shrink wrap bundling or kitting for master cases to smaller retail packs, rewinding for smaller rolls or to add lining material – also available for VCI materials, woven material, foil, various tapes, etc.

Converting Project Highlights

A customer was looking to sell corroplast nucleus honey bee boxes for shipment. We worked with them and the die manufacturer to adjust the design to eliminate bees escaping while optimizing stacking strength. Their overall cost came down significantly and are now made on-demand to their shipping needs.

Specialized Die-Cut Bee Boxes

A customer was looking to sell corroplast nucleus honey bee boxes for shipment. We worked with them and the die manufacturer to adjust the design to eliminate bees escaping while optimizing stacking strength. Their overall cost came down significantly and are now made on-demand to their shipping needs.
A customer wanted to decrease their on-hand inventory maintenance and increase production speeds. We stock custom printed cartons and make foam-in-place molds on demand. Before shipping we erect the boxes with a bottom seal, add the large molded pieces and skid them for delivery. The production line can quickly open the box, place the item and seal the box - cutting down time significantly and no longer maintaining inventory on multiple items.

Foam-In-Place Kitted Pieces

A customer wanted to decrease their on-hand inventory maintenance and increase production speeds. We stock custom printed cartons and make foam-in-place molds on demand. Before shipping we erect the boxes with a bottom seal, add the large molded pieces and skid them for delivery. The production line can quickly open the box, place the item and seal the box – cutting down time significantly and no longer maintaining inventory on multiple items.
A company was looking to make custom cleaning kit packs to be distributed to their customers. The kit consists of custom cut specialty paper and an instructional sheet within a custom die cut box with a printed label on the outside.

Customized Kitting

A company was looking to make custom cleaning kit packs to be distributed to their customers. The kit consists of custom cut specialty paper and an instructional sheet within a custom die cut box with a printed label on the outside.
A customer was facing consistent stock outages and long lead times from the bubble manufacturer for custom slit bubble mask - a unique product and a very unique size, 2". The customer also has inconsistent usage with a need for 2" and 12" at varying quantities week to week. We are able to slit master rolls for the customer as needed to their weekly specifications to fill in when the manufacturer ships short at these specialized widths.

Custom Slit 2" Bubble Mask

A customer was facing consistent stock outages and long lead times from the bubble manufacturer for custom slit bubble mask – a unique product and a very unique size, 2″. The customer also has inconsistent usage with a need for 2″ and 12″ at varying quantities week to week. We are able to slit master rolls for the customer as needed to their weekly specifications to fill in when the manufacturer ships short at these specialized widths.
A customer had specific needs for barcode labeling at lower quantities. Larger label manufacturers had high minimums which didn't fit the customer's needs. We print labels on demand based off their requested starting number and barcode type giving them better flexibility and satisfaction.

On-Demand Barcode Labels

A customer had specific needs for barcode labeling at lower quantities. Larger label manufacturers had high minimums which didn’t fit the customer’s needs. We print labels on demand based off their requested starting number and barcode type giving them better flexibility and satisfaction.
A customer needed multiple desiccant packs placed in a bag and attached to an instruction card to be used in another product. This kit helped decrease overall labor and costs within the production line.

Desiccant Pack Kitting

A customer needed multiple desiccant packs placed in a bag and attached to an instruction card to be used in another product. This kit helped decrease overall labor and costs within the production line.
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