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IPAK 100 Series Tray Former & Erector


he IPak 100 Series of fully automatic tray formers are a compact, higher performance series of machines, specialized in running 4 corner trays or trays with a 1 piece lid. There are 2 versions of this machine, the mechanical TF-100 and the servo driven TF-100 S-Series. It runs at speeds of up to 20 trays per minute, which is more than doubled with the S-Series. The 100 Series is based on IPak's compact 40 x 80 platform, perfect for applications with limited amounts of floor space. Similar to other IPak products, it comes loaded with many standard features including a 7” touch screen, interlocked safety guarding, and heavy duty materials for long lasting performance. Size changes can be completed in under 5 minutes with color coded quick size change handles, scribed parts and digital readouts.


  • Active compression - consistently well formed trays regardless of board irregularities
  • Quick size changeovers - with color coded handles and scribed parts, changeovers occur in under 5 minutes (depending on tray style)
  • Wexxar's WISE smart touchscreen controls system - allows for easy machine operation, troubleshooting and maintenance
  • Safety features - including fully interlocked guard doors and emergency stops on both sides of the machine
  • Vertical hopper to maximize tray handling
  • Nordson ProBlue 7 hot melt adhesive system
  • Independently controlled self-cleaning vacuum pick system
  • Active compression section to handle board irregularities
  • Timing belt and lug blank advancement with a programmable motor 
IPAK Tray Styles available - Inquire for Equipment Needed:
1. 4-Corner Tray Lid 
This 4-corner tray has a one piece lid that is flange sealed to the lip and side walls. This tray is ideal for high impact graphics with multiple printing surfaces. Products can easily be top-loaded in sizes from a small tray to a very large tray.
Common Industries
  • Furniture / Household Goods / Electronics
  • Confectionery / Snacks 
2. 4-Corner Tray Large
 
The large 4-corner tray is ideal for packing tissue products or it can be used as a top and bottom cover for a variety of needs. It can be sized to have a telescoping lid & bottom.
Common Industries
  • Beverage
  • Confectionery / Snacks
  • Personal Care / Cosmetics 
3. Produce (Mushroom) Tray
 
The small 4-corner tapered trays are environmentally friendly and offer product protection and elegant display. It can be used to package produce such as mushrooms, berries, herbs and many other choices.
Common Industries
  • Produce / Agriculture 

Specs:
  • Speed: up to 20 trays per minute (S-Series up to 40 tpm)
  • Corrosion resistant and paint free frame construction
  • Electrical: 240 Volt, 1 Phase, 60 Hertz 
  • Air Supply Requirement: 70 PSI
  • Machine footprint: 90"(L) x 75.5"(W) x 83" (H)
Options:
  • S-Series Servo option includes:
  • Speeds of up to 40 trays per minute
  • Servo driven blank drive and mandrel for high precision and efficient tray forming
  • Smaller machine footprint: 80"(L) x 40"(W)
  • Hopper extension
  • Motor driven outfeed conveyor
  • Spare parts kits





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